PVC pip pip extruder luɔɔi
1、 Design basis
lSystem Configuration Requirements ye raan wïc
lKä ye raan wïc looi:ProduksyonPVCPipe.
lTeknoloji dɛ̈t dɛ̈t
lAbility to guarantee supply of components used. Ability to guarantee supply of components used. Ability to guarantee supply of components used. Ability to guarantee supply of components used.
lProses de fabrication de produits
- Main components of production line
| Namba | Nyuɔ | Nomor |
| 1 | Screw feeder | 1Taiyi |
| 2 | 500/1000Unit | 1Taiyi |
| 3 | Spring feeder | 1Taiyi |
| 4 | SJSZ-80/156Extruder | 1Taiyi |
| 5 | 5Mi cooling tank | 1Taiyi |
| 6 | Three-claw tractor | 1Taiyi |
| 7 | Circular Cutting Machine | 1Taiyi |
| 8 | Automatic Expander Machine | 1Taiyi |
| 9 | Mould | 1Set |
| 10 | Crusher | 1Taiyi |
3. Screw feeder
Parameters Technical:
| 1. Motor Power | 2.2KW |
| 2. Struktur form | Screw Loading |
| 3.Material | Stainless steel |
4. 500/1000Mixer unit
Zhangjiagang Ward Machinery PVC Power Tube 50-200 Orange Red Plastic Extruder 80 Cone Double Production Line
Parameters Technical:
| 1, High mixed part |
|
| Volume total/Volume effective | 500/375L |
| Mixed pulp | 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈n 3 ye tɛ̈nA ye tɔ̈u në biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk |
| Pulp ye rot | 430/860rpm |
| Heating Method | Electric heating wala self-friction |
| Waktu Mixing | 8-12 min/pot |
| Motor | 75KW Motor (Jiangsu Yineng Brand) |
| Frequency Converter | Brand Cake |
| Materiɛl | Pot cover, three ways all are cast aluminum, inner bile, paddle leaf for high quality stainless steel |
| Barrel wall thickness | 5mm |
| Kap | 6mm |
| Seal | Spindle oil seal import, pot cap seal fluorine glue |
| 2, cold mixed part |
|
| Volume total/Volume effective | 1000/640L |
| Mixed pulp | 1 Pay |
| Pulp ye rot | 100rpm |
| Cooling Method | Pii ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom |
| Waktu kɔl | 8-10 minit |
| Motor | 15kw |
| Materiɛl | Pot cover, three ways all are cast aluminum, inner bile, paddle leaf for high quality stainless steel made, barrel body wall thickness 5mm, pot bottom wall thickness 6mm |
| 3, Elektrik |
|
| Vertical Electronic Box | 1 ye |
| Power ye luɔ̈ɔ̈i | 380V 50Hz |
| Luɔi gas source | Air cɔl 0.39-0.49Mpa |
| AC contactor | Schneider |
| Thermometer | Omron |
5. Spring feeder
Parameters Technical:
| 1. Motor Power | 1.5KW |
| 2. Struktur form | Spring ye looi |
| 3.Material | Stainless steel |
6.SJSZ-80/156Conical Double Screw Extruder
| 1.Main technical parameters: |
|
| Model | SJSZ-80/156 |
| Diameter screw | Φ80/156mm, Struktur screw konik |
| Speed screw | 0-36r/min |
| Motor drive | 55KW |
| Modalité de régulation de vitesse | Frequency adjustment |
| CenterHigh | 1000mm |
| Struktur screw | Screw barrier |
| Struktur cylinder | Slotted feeding cylinder, cylinder heating section: 5 section (using cast aluminum heating ring), 36kw |
| Cylinder cooling method | Air cooling, cooling fan 0.25kw, 4pcs |
| Struktur drive | Horizontal Reducer Box, Distribution Box |
| 2.Main Configuration & Electrical Parts |
|
| Brand Screw | Zhoushan Xin Road Screw |
| Screw, cylinder material | 38CrMoAlA ((nitride treatment HV≥700-940) |
| Reducer Box Distribution Box | Jiangyin General Factory Gearbox Products, Daling Brand |
| Motor | Jiangsu Yineng Motor |
| Kontakter | Schneider |
| Frequency Converter | Ka-la Frequency Converter |
| Thermometer | Omron |
7. Mould
Zhangjiagang Ward Machinery PVC Power Tube 50-200 Orange Red Plastic Extruder 80 Cone Double Production Line
| Mould Specifications: | 110, 160, 167, 200 |
8.Cooling tank
| 1.Main technical parameters: |
|
| Dɔŋ: | 2500mm |
| Boxing Material: | Luɔi stainless steel |
9.Three-claw tractor
| 1.Main Technical Parameters |
|
| Range de traction | Φ110-200mmzui dït dït dït dït dït dït dït dït dït dït dït dït dït dït dït dït dït dït |
| Speed traction | 0.5-4M/min |
| Zui Traction | 2000N |
| Motor Power | 4KW |
| Lɛ̈k tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u | 1800mm |
| Modalité de régulation de vitesse | Frequency adjustment |
| Height ye tɛmɛ | 1000mm |
| 2.Main Configuration |
|
| Motor | Changzhou Motor |
| Frequency Converter | Ka-la Frequency Converter |
10.Circular Cutting Machine
| 1.Main Technical Parameters | |
| Cutting Range | Φ110-200mm |
| Cutting saw blade diameter | Φ130 (ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl ye kɛl) |
| Speed of product line | <10M/min |
| Cutting Motor Power | 2.2KW |
| Kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl ye kɔl | Screw Input Blade, Rotary Blade Cutting |
| Proyek lui | Lɔ̈k kɛ host |
| CenterHigh | 1000mm |
| 2.Main Configuration |
|
| Motor | Changzhou Motor |
| Saw blade | Shanghai |
| Pneumatic Components (Pneumatic Components) | 2-bit 5-way solenoid valve |
11. 500Crusher
| 1.Main Technical Parameters | |
| Motor Power | 22KW |
| Number of knives ye kɛ̈n | 5 ye |
| Number of knives | 2 ye |
| Material | 9CrSi, Alloy steel calibration, forging, finishing |
| Diameter kuɛl | ¢390mm |
| Dimension feeding port | 400*500mm, Feeding port hanging curtains, can prevent broken debris flying out |
| Size of screen hole | ¢ 10mm, lëu bɛ̈n waar |
| How to open a broken room | Screw, front flip open |
| Fan suction | 2.2KW |
12. Automatic Expander Machine
| 1.Main Technical Parameters | |
| Pipe diameter | Φ200mm |
| Tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ tɛmɛ | 4m-8m |
| Production Speed | 10-40 roots/hour |
| Pump Motor Power | 2.2KW |
| Sistɛm ye baara pressure | 4-6.3Mpa |
| Oil hydraulic | 46 Hydraulic Oil ye kɛ̈ɛ̈k ye kɛ̈ɛ̈k ye kɛ̈ɛ̈k ye kɛ̈ɛ̈k ye kɛ̈ɛ̈k |
| Zui High Heating Temperature | 300℃ |
| Pressure de air comprimé | 0.4-0.6Mpa |
| Pressure of water | 0.2-0.3Mpa |
| Puwol Unit | 15kw |
| Elektrik components |
| |
| Nyuɔ | Brand | |
| PLC | Mitsubishi | |
| Kontakter | Schneider | |
|
| Otoniks | |
Zhangjiagang Ward Quality Plastic Machinery Pipe Extruder Equipment Manufacturer pvc pe ppr
PE(Ф20~Φ75) Pipe extrusion line
Production Line Basic Configuration
| Serial No | Nyuɔ | Model | Nomor | Harga tök (yuan miliyon) |
| 1.0 | Single screw extruder | SJ65/33 | 1 ye |
|
| 1.1 | Vacuum Automatic Filling Machine | HD-AL300 | 1 ye |
|
| 1.2 | Dryer ye laar | HD75 | 1 ye |
|
| 2.0 | Single screw extruder | SJ25/25 | 1 ye |
|
| 3.0 | extrusion mold | Φ20-Φ75 | 1 set |
|
| 4.0 | Vacuum Box | SJGFD75 | 1 ye |
|
| 5.0 | Cooling Box | SJGFP75 | 1 ye |
|
| 6.0 | Traktor | SGFQ75 | 1 ye |
|
| 7.0 | Masin Cutter | SGFG75(W) | 1 ye |
|
| 8.0 | Lifting rack | 20-75 | 1 ye |
|
| 9.0 | Dual Station Receiver | 20-40 | 1 ye |
|
|
| ||||
| Sɛɛr No. | Nyuɔ | Nomor |
| 1.0 | Single screw extruder, model SJ65/33
Parameters teknis
| 1 ye |
| 1.1 | Vacuum Loader Model HD-AL300
Parameters teknis
| 1 ye |
| 1.2 | Masin dɔ̈ɔ̈r, model: HD75
Parameters teknis
| 1 ye |
| 2.0 | Single screw co-extrusion line extruder, model SJ25/25
Parameters teknis ◆ Diameter screw: Φ25mm ◆ Wɛ̈ɛ̈r: 25: 1 ◆ Motor Power: 0.75KW | 1 ye |
| 3.0 | extrusion mold
Φ75mm | 1 set |
| 4.0 | Boks vacuum, model SGFD75
Parameters teknis
| 1 ye |
| 5.0 | Kɔmpi, model SGFP75
Parameters teknis
| 1 ye |
| 6.0 | Traktor, model SGFQ75
Parameters teknis
| 1 ye |
| 7.0 | Masin ye kɛ̈n ye kɛ̈n ye kɛ̈n ye kɛ̈n ye kɛ̈n ye kɛ̈n ye kɛ̈n ye kɛ̈n ye kɛ̈n
Parameters teknis
| 1 ye |
| 8.0 | Lifting rack
| 1 ye |
| 9.0 | 20-40 dual station reeler Parameters teknis
| 1 ye |
¢16-¢40mm PVC double tube production line
1.Lini de luɔɔi:
| Namba | Nyuɔ | Nomor | Kä ye ɣɔɔc (million yuan) |
| 1 | Screw feeder | 1 ye |
|
| 2 | 500/1000 unit | 1 ye | |
| 3 | Spring feeder | 1 ye |
|
| 4 | SJSZ-65/132 Conical Double Screw Extruder | 1 ye | |
| 5 | 16-40 kaam | 1 set | |
| 6 | Vacuum Box | 1 ye | |
| 7 | Double traction cutter | 1 ye | |
| 8 | Double tube flip rack | 1 ye | |
| 9 | Broken |
|
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| |||
2.Production Process:
Spring feeder → SJSZ-65/132 extruder 1 set → 16-40 mould 1 set → vacuum box 1 set → double tube traction cutting machine 1 set → double tube stacker rack 1 set
3.Screw feeder
Parameters Technical:
| 1. Motor Power | 2.2KW |
| 2. Struktur form | Screw Loading |
| 3.Material | Stainless steel |
4.500/1000Mixer unit
Parameters Technical:
| 1, High mixed part |
|
| Volume total/Volume effective | 500/375L |
| Mixed pulp | 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2 ye tɛ̈n 2A ye tɔ̈u në biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk de biäk |
| Pulp ye rot | 430/860rpm |
| Heating Method | Electric Heating & Self Friction |
| Waktu Mixing | 8-12 min/pot |
| Motor | 47/67KW double speed motor (Jiangsu Yineng brand) |
| Materiɛl | Pot cover, three ways all are cast aluminum, inner bile, paddle leaf for high quality stainless steel |
| Barrel wall thickness | 5mm |
| Kap | 6mm |
| Seal | Spindle oil seal import, pot cap seal fluorine glue |
| 2, cold mixed part |
|
| Volume total/Volume effective | 1000/640L |
| Mixed pulp | 1 Pay |
| Pulp ye rot | 100rpm |
| Cooling Method | Pii ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom ye koom |
| Waktu kɔl | 8-10 minit |
| Motor | 15kw |
| Materiɛl | Pot cover, three ways all are cast aluminum, inner bile, paddle leaf for high quality stainless steel made, barrel body wall thickness 5mm, pot bottom wall thickness 6mm |
| 3, Elektrik |
|
| Vertical Electronic Box | 1 ye |
| Power ye luɔ̈ɔ̈i | 380V 50Hz |
| Luɔi gas source | Air cɔl 0.39-0.49Mpa |
| AC contactor | Delice |
| Thermometer | Omron |
5.Spring feeder
Parameters Technical:
| 1. Motor Power | 1.5KW |
| 2. Struktur form | Spring ye looi |
| 3.Material | Stainless steel |
6.SJSZ-65/132Conical Double Screw Extruder
| 1.Main technical parameters: |
|
| Model | SJSZ-65/132 |
| Diameter screw | Φ65/132mm, Struktur screw konik |
| Speed screw | 0-36r/min |
| Motor drive | 37KW |
| Modalité de régulation de vitesse | Frequency adjustment |
| CenterHigh | 1000mm |
| Struktur screw | Screw barrier |
| Struktur cylinder | Slotted feeding cylinder, cylinder heating section: 4 section (using cast aluminum heating ring), 22kw |
| Cylinder cooling method | Air cooling, cooling fan 0.25kw, 3pcs |
| Struktur drive | Horizontal Reducer Box, Distribution Box |
| 2.Main Configuration & Electrical Parts |
|
| Brand Screw | Zhoushan Xin Road Screw |
| Screw, cylinder material | 38CrMoAlA ((nitride treatment HV≥700-940) |
| Reducer Box Distribution Box | Jiangyin General Factory Gearbox Products, Doring Brand. |
| Motor | Jiangsu Yineng Brand |
| Kontakter | Schneider |
| Frequency Converter | ABB Brand |
| Thermometer | Omron |
7.Mould
Parameters Technical:
| 1. ¢ 16-¢ 40 mould 1 set |
8. Double vacuum box
Parameters Technical:
| 1. diameter range: | Φ16-40mm kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam kaam |
| 2. Pump ë vacuum: | 1.5kw, 2 |
| 3. Bɛ̈ɛ̈ɛ̈r: | A tɛ̈n ye 3.5 m, a tɛ̈n ye 1200mm, a tɛ̈n ye 2.300mm |
| 4.Cooling method: | Dɔm |
| 5. Dɛɛ̈ɛ̈r: | 1000mm |
| Ajuiɛɛr: |
|
| 1. Pump vacuum yic: | Taixing Jin Sea Pump |
9.Double traction cutter
Parameters Technical:
| 1.Traction range: | Φ16-40mm ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n |
| 2. Tɛɛr tɛɛr: | 0.5-8M/min |
| 3.zui traction dït: | 1000N |
| 4.Pull motor power: | 0.75K4 ye |
| 5. ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n: | 1000mm |
| 6. Wɛ̈t ye looi: | Frequency adjustment |
| 7.Cutting Range: | Φ16-40mm |
| 8.Cutting saws: | Φ230mm, 2 ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl ye cɛl |
| 9.Cutting motor power: | 0.75kw, 2 |
| 10 dɔ̈ɔ̈r dɔ̈ɔ̈r, dɔ̈ɔ̈r dɔ̈ɔ̈r: | Pneumatic clamping, lifting knife cutting |
| 11. Dɛɛ̈ɛ̈r: | 1000mm |
| Ajuiɛɛr |
|
| 1. Converter: | Brand Cake |
| 2.Traction belt: | Luɔ̈ɔ̈i kɛ rubber ye kɛ̈ɛ̈r ye kɛ̈ɛ̈r ye kɛ̈ɛ̈r ye kɛ̈ɛ̈r |
| 3.Electric Control: | Mikrokompyuter Automatic Control |
10.Double flip rack
Parameters Technical:
| 1. Dɛɛr | 4 m |
| 2. Struktur form | Pneumatic flipping |
| 3. Pneumatic components | Silinder |
11.400Crusher
| 1.Main Technical Parameters | |
| Motor Power | 15KW |
| Number of knives ye kɛ̈n | 6 ye |
| Number of knives | 2 ye |
| Material | 9CrSi, Alloy steel calibration, forging, finishing |
| Diameter kuɛl | ¢390mm |
| Dimension feeding port | 320*400mm, Feeding port hanging curtains, can prevent broken debris flying out |
| Size of screen hole | ¢ 10mm, lëu bɛ̈n waar |
| How to open a broken room | Screw, front flip open |
| Fan suction | 2.2KW |
Zhangjiagang Ward Machinery PVC Power Tube 50-200 Orange Red Plastic Extruder 80 Cone Double Production Line
:564481047 Xiao Cai
